How To Replace A Pick Axe Handle ? – 6 Simple Step

A pick axe is a versatile and essential tool for various outdoor tasks, from digging trenches to breaking rocks. However, like any tool, the handle of a pick axe can wear out or break over time due to heavy use. If you find yourself in need of replacing a pick axe handle, don’t worry – it’s a manageable DIY task. In this comprehensive guide, we’ll walk you through the step-by-step process To Replace A Pick Axe Handle and answer some frequently asked questions to ensure a smooth replacement.

How To Replace A Pick Axe Handle – Step by Step


Step 1-Gather Your Tools and Materials

Before you begin, make sure you have the necessary tools and materials at hand:

  • A new pick axe handle
  • A saw
  • Sandpaper
  • A file
  • A hammer
  • A punch
  • Wood glue
  • A vise or clamps
  • Safety goggles
  • Work gloves

Step 2 – Remove the Old Handle

Safety First: Put on your safety goggles and work gloves to protect yourself from any potential hazards during the process.

Secure the Pick Axe: Place the pick axe head in a vise or use clamps to secure it firmly, ensuring it doesn’t move while you work on it.

Remove the Old Handle: Use a saw to carefully cut off the old handle as close to the head as possible. This may take some effort, so be patient and take your time to avoid damaging the head.

Clean the Head: After removing the old handle, clean the head of the pick axe to remove any remaining debris or adhesive.

Step 3 – Prepare the New Handle

Select the Right Handle: Ensure the new handle is the correct size and type for your pick axe. Handles come in various lengths and materials, so choose one that matches your needs.

Trim and Shape: If necessary, trim the new handle to the appropriate length using a saw. Then, use a file and sandpaper to shape the end of the handle so that it fits snugly into the pick axe head.

Step 4 – Install the New Handle

Apply Wood Glue: Apply a generous amount of wood glue to the end of the new handle that will go into the pick axe head.

Insert the Handle: Carefully insert the glued end of the handle into the pick axe head. Ensure it goes in straight and seats securely.

Drive the Wedge: To secure the handle in place, insert a wooden or metal wedge into the top of the handle where it enters the head. Use a punch and hammer to drive the wedge firmly into place. The wedge will help expand the handle inside the head and create a tight fit.

Secure with Pins: Some pick axes have pins that go through the handle and head to provide extra stability. If your pick axe has pins, make sure they are properly aligned and secure them in place with a hammer.

Step 5 – Allow Time for Drying

After securing the handle, allow the wood glue to dry thoroughly according to the manufacturer’s instructions. This typically takes several hours or overnight.

Step 6 – Final Touches

Once the wood glue is completely dry, remove any excess glue and sand the handle for a smooth finish. Your pick axe is now ready for use.


Related – How Long Is An Axe Handle ?

FAQs for How To Replace A Pick Axe Handle


Can I replace a wooden pick axe handle with a fiberglass one?

Yes, you can replace a wooden handle with a fiberglass one if it is compatible with your pick axe head. Ensure that the fiberglass handle is the correct size and shape to fit your head, and follow the same installation process as you would for a wooden handle.

What is the best type of wood for a replacement handle?

Hickory is a popular choice for replacement handles due to its durability and shock-absorbing properties. Ash and oak are also suitable options. Choose a wood known for its strength and resilience.

How can I prevent the handle from breaking in the future?

To prolong the life of your pick axe handle, maintain it properly. Keep it clean, store it indoors to prevent exposure to extreme weather conditions, and avoid striking hard objects with excessive force.

Can I reuse the old wooden wedge when installing a new handle?

It’s not recommended to reuse old wooden wedges. Instead, use new wedges to ensure a secure fit and prevent any potential issues with the handle becoming loose.

Do I need any special skills to replace a pick axe handle?

Replacing a pick axe handle is a DIY task that can be done by most people with basic woodworking skills. However, if you’re unsure or uncomfortable with the process, consider seeking help from a more experienced individual or a professional.

Where can I purchase a replacement pick axe handle?

You can find replacement pick axe handles at hardware stores, home improvement centers, or online retailers. Make sure to measure your pick axe head and choose a handle that matches its specifications.

Can I use epoxy instead of wood glue to secure the handle?

While epoxy can be used, wood glue is typically a better choice for this application because it provides a strong bond and is easier to work with. If you choose to use epoxy, follow the manufacturer’s instructions for the best results.

Is it necessary to oil or finish the new handle?

While it’s not necessary, applying linseed oil or another wood finish can help protect and prolong the life of the handle. It also enhances the handle’s appearance.

Can I replace a metal pick axe handle?

Replacing a metal pick axe handle is a more involved process and may require welding or other specialized skills. It’s advisable to consult a professional or the manufacturer for guidance in such cases.

How do I know if the handle is securely attached?

To ensure the handle is securely attached, perform a test swing (without striking anything) and check for any wobbling or movement. If the handle feels solid and doesn’t shift, it’s likely securely attached.


Replacing a pick axe handle is a manageable DIY task that can extend the life of your tool and keep you safe during outdoor projects. By following the steps outlined in this guide and keeping safety precautions in mind, you can confidently replace your pick axe handle and get back to tackling tough tasks with ease.

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